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I Don't build by the Book !

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   For Years, I've been saying, " I don't build by the book, I build to last"! Through out my 50 years of "Turning Wrenches", I noticed a change in the factory's assembling of differentials. Especially in the last 5 years, I found that the pinion bearings and carrier bearings were wearing prematurely, yet outside of the vehicles warranty. For pinion noise or being loose, I would remove the driveshaft and spin the yoke. On some, I had to use both hands to turn the pinion. On differentials that used threaded adjusters for the carrier bearings, I had to used a breaker bar to break it loose. On differentials using carrier spacer shims, I couldn't get the same shims back in. 

   As for parts, there are certain brands I use and some I will not. I use to let customers bring their own parts, but now I tell them what parts to purchase. There are brands that I have to fight with to get a good pattern. I always say, "You get what you pay for". Sometimes I'll guide them on the internet on how to find those "Hard to find Parts". 

   In order to build a great differential, I always ask the customer what they are using their vehicle for. Drag Racing, Track Racing, Off-Road 4-wheeling ( trailered or driving to ) and Heavy Hauling, It makes a difference on the Ring & Pinion set-up. and Bearing-Preloads.

   Every differential needs to be checked for straightness, especially here in Colorado. In order for all the parts to work together and last, they have to be in alignment. Sometimes I can straighten with heating & cooling and others I use a press.

   When the customer picks up their vehicle or differential, I talk to them about maintenance. I explain to them that you can't go by millage, You have to go by color and condition of oil. I always say, the oil will talk to you if you just look at it.  I guess I'm a maintenance Freak! Remember the old Franz Oil Commercial. They always said, "Pay me now or Pay me later". I always say, "Oil is cheaper than Parts". To make it easier for the customer, I'll drill & tap the housing for a Drain Plug.

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